Formulations

Construction | Developing Microcement Formulations for Trendy Surfaces

FormulationsCoatings & Construction

Microcement formulations for enhanced durability, adhesion, and aesthetic versatility

Microcement is a thin, polymer-modified cementitious coating used for seamless flooring, walls, and furniture. It offers durability, flexibility, and strong adhesion to diverse substrates like concrete, tiles, and. Available in 1K (one-component) and 2K (two-component) systems, the microcement alternative provides high mechanical performance, aesthetic versatility, and water resistance for indoor and outdoor applications with proper protection.

Benefits: 

Microcement combines cementitious and polymer technologies to deliver microcement aesthetics, durability, and easy application. By optimising raw materials, our formulations aim to ensure superior adhesion, crack resistance, and workability: 

  • Workability & Pot Life: Extended pot life is critical, especially in 1K formulations, to prevent premature setting. 
  • Crack Resistance & Strength: Proper fibre and polymer selection ensures mechanical durability. 
  • Water Resistance: Sealers and hydrophobic additives prevent moisture-and water-related failures. 
  • Adhesion & Compatibility: Strong adhesion delivered with primers on low-porosity surfaces. 
  • Surface Aesthetics: Uniform microcement colour and texture achieved through high-quality pigments and defoamers for microcement finish. 

Key materials: 

Microcement consists of a dry mix (Part A) and polymer dispersion (Part B) in 2K systems, or a pre-mixed 1K system. Raw materials include: 

  • Cement and Fillers: Optimised particle size distribution to enhance smooth finish, while cellulosic fibres improve crack resistance. 
  • Polymeric Binders: Vinyl acetate-ethylene (VAE) copolymers improve adhesion, flexibility, and workability. Higher polymer-to-cement ratios in topcoats ensure ultra-thin, high-performance layers. 
  • Additives: Swellable polymers extend workability, hydrophobic agents enhance water resistance, while defoamers ensure a defect-free appearance. 
  • Protective Sealers: 1K polyurethane or SMP clear coats improve stain, chemical, and abrasion resistance. 

Formulation support:

Developed in our laboratories, our formulations use the best-performing raw material combinations to meet market and customer requirements, ensuring optimal performance for different applications and conditions. 

Discuss your formulation challenges directly with our experts!

Use the form to request more information.
 


Do you want to read the full article?

Full access also means:

Your personal sales representative

Product documentation

Product support

Overview of products relationships

Meaningful insights from our experts

Order placing & order tracking

Would you like to know more information?

Fill this form and a member of our team will get in touch with you

Construction | Developing Microcement Formulations for Trendy Surfaces | IMCD Spain